High-Strength Epoxy Coated PC Strand

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Unbonded PC Strand

 
Unbonded PC Strand for Prestressed Concrete

The Unbonded PC Strand, also known as Unbonded Steel Strand, is widely used in Unbonded Prestressed Concrete applications such as cast-in-place slabs, foundation piles, slope supports, and geotechnical projects. 
 
It offers advantages like no need for reserved holes, easy construction, reduced use of bellows materials, and flexible bending.

This strand is ideal for recoverable anchor cables, significantly lowering engineering costs. 
 
The product complies with JG 161-2004 standards, with steel conforming to GB/T5224-2014, EN10138/BS5896, or ASTM A416, depending on client requirements. 
 
The sheathing meets GB 11116, GB/T9341, and the grease follows JG3007-1993.
Availability:
ADVANTAGES

The Unbonded PC Strand is widely used in Unbonded Prestressed Concrete applications, offering high strength, durability, and cost efficiency. Its use in recoverable anchor cables significantly reduces engineering project costs.

All specifications comply with JG 161-2004, ensuring superior quality and reliability. The steel material meets GB/T5224-2014, EN10138/BS5896, or ASTM A416 standards, or can be customized according to client requirements.


The sheathing conforms to GB 11116 and GB/T9341, while the grease adheres to JG3007-1993, ensuring long-term corrosion resistance and performance stability.


USE

The Unbonded Steel Strand is primarily applied in Unbonded Prestressed Concrete structures and recoverable anchor cable systems, helping minimize construction costs while maintaining structural integrity and efficiency.

SPECIFICATIONS

YXXK-UPS Series Unbonded PC Strand (Ref. JG161-2004, Single-layer HDPE Sheathing)


CODE Steel Grease Sheathing thickness μ κ




W3 (g/m) (mm)


Diameter   (mm) Section Area    (mm2) Tensile Strength   (MPa) (no less than) (no less than)

YXXK-UPS9 9. 53 54. 84 1860 32 0. 8 0.04~ 0.1 0.003 ~ 0.004
YXXK-UPS13 12. 7 98. 71 1860 43 1 0.04 ~ 0.1 0.003 ~ 0.004
YXXK-UPS13 12. 9 100 1860 45 1 0.04 ~ 0.1 0.003 ~ 0.004
YXXK-UPS15 15. 24 140 1860 50 1 0.04 ~ 0.1 0.003 ~ 0.004
YXXK-UPS15 15. 7 150 1860 53 1 0.04 ~ 0.1 0.003 ~ 0.004

μ- Friction coefficient between steel strands and inner wall of sheath in unbonded prestressing tendon

κ - Friction coefficient considering local deviation per meter length of unbonded prestressing tendon


Why Choose This Unbonded Prestressed Steel Strand?

Steel Features:

  1. Made from high-tensile-strength steel strands that meet international standards, with a T/S grade exceeding 1920 MPa.

  2. Exceptional straightness, with bow height less than 2mm per meter.

  3. Manufactured using only new steel; rusted or recycled steel is strictly prohibited.

  4. Surface is free from dust, granules, oil, or corrosive substances.


Grease Features:

  • Coated with high-quality anti-corrosion grease specifically for unbonded PC strand applications.

  • Chemically stable, non-corrosive to surrounding materials.

  • Effectively blocks water, moisture, and corrosion.

  • Provides excellent lubrication to reduce friction resistance.

  • Stable across temperature ranges—won’t flow at high temperatures or become brittle in the cold.

This unbonded steel strand is ideal for ensuring the longevity and reliability of unbonded prestressed concrete structures, combining superior steel quality with advanced protective grease.


Test Item Test Ways Requirement
Work cone penetration 25℃, 0.1mm GB/T269 265-295
Corrosion 45# steel, 100℃,24hours SH/T0331 -
Drop point ℃, no less than GB/T4929 160
Moisture %, no more than GB/T512 0.1
Stencil oil %,(100℃,24hours),no more than SH/T0324 8
Evaporation losses %,(99℃,24hours),no more than GB/T7325 2
Low temperature performance -40℃,30 minuts SH0387 -
Humid heat test grade,(45#steel30D),no more than GB/T2361 2
Sailt spray analysis grade,(45#steel30D),no more than SH/T0081 2
Oxidation Stability 99℃,100hours,785kpa, pressure no more than SH/T0325 147
Oxidation Stability acide value after oxidation mgKOH/g, no more than GB/T264 1
PH Value - PH test paper 7. 0-8. 0
Compatibility casing oil absorption %,(65℃,40D),no more than HG2-146 10
Tensile strength change rate to casing compatibility %,(65℃,40D),no more than GB1040 30


HDPE Part:



Properties Test Ways Requirements
Large and small grains, g/kg SH/T 1541.1-2019 ≤5
Black grain, piece/kg SH/T 1541.1-2019 0
Color grains, piece/kg SH/T 1541.1-2019 ≤5
Snake skin grains, piece/kg SH/T 1541.1-2019 ≤10
Density (23℃), g/cm3 GB/T1033.2 or ASTM D1505 0.9510+-0.0020
Environmental  Stress Crack Resistance Condition A, F50,100% lgepal CO-630,ASTM D1693 ≥30 hours
Condition B, F50:35; Bottles ESCR:250, 60℃, F50
Melt Flow Condition 190/2.16, ASTM D1238 ≤0.35 g/10min
GB/T 3682. 1 1.0+-0.2
Tensile Strength 2 in per min, ASTM D638 Type IV ≥28MPA
Elongation at break 2 in per min, ASTM D638 Type IV ≥600%
Flexural Modulus ASTM D790 1. 378Gpa
Brittleness Temperature ASTM D746 Max -118℃


Why Choose Our Unbonded Prestressed Concrete Steel Strand?



Our unbonded PC strand stands out in quality and performance compared to other factories’ unbonded prestressed concrete strands. Key advantages include:

  • Superior Appearance: Smooth, consistent surface with uniform thickness.

  • Excellent Friction Properties: The friction coefficient between the unbonded steel strand and the inner wall of the sheath is outstanding, ensuring optimal prestressing performance.

  • Minimal Local Deviation: Even considering local deviations per meter length, our unbonded prestressed concrete strands maintain a very low friction coefficient.


Other Manufacturers’ Products:

  • The surface often contains granulated impurities and is uneven.

  • The coating may leak grease.

  • Friction performance (μ and κ) is inconsistent and subpar.

Choose our unbonded PC strand for reliability, precision, and superior prestressing results.


FAQ

Q: What is an Unbonded PC Strand?

A: An unbonded PC strand is a type of prestressed steel strand used in concrete construction. Unlike bonded strands, it is coated with grease and sheathed, allowing it to move freely within the concrete while maintaining tension.

Q: How does Unbonded Prestressed Concrete improve construction?

A: Using unbonded prestressed concrete helps control cracking, improves load distribution, and enhances durability. The unbonded steel strand enables better stress transfer and provides long-lasting structural performance.

Q: What makes your Unbonded Steel Strand better than others?

A: Our unbonded steel strand has a smooth, uniform surface with minimal impurities. The friction coefficient between the strand and sheath is excellent, ensuring superior prestressing efficiency compared to other factories’ products.

Q: Where is Unbonded PC Strand typically used?

A: It is commonly used in bridges, high-rise buildings, and industrial structures where unbonded prestressed concrete is needed to achieve high strength, flexibility, and crack control.

Q: How should I handle and store Unbonded Prestressed Concrete strands?

A: Store the unbonded steel strand in a dry, covered area to prevent moisture or dust contamination. Avoid bending sharply to maintain strand integrity and ensure optimal performance during installation.


The company has advanced production equipment and scientific production management system, over the years, We co-operate with different partners to serve the domestic infrastructure market.
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