Views: 0 Author: Site Editor Publish Time: 2025-05-18 Origin: Site
【Introduction】
Are you curious about how the concrete girders of viaducts and highways are made of “steel”? The secret is in the “prestressing technology”! Today, we take you to reveal the bridge community's two “internal cultivation method” - pre-tensioning method VS post-tensioning method, 3 minutes to see the difference between them!
❶Pre-tensioning method: building bridges like stretching a leather band
Applicable scenario: Simply supported slab bridge (small span, short beam height)
Core logic: first pull the reinforcement, then pour the concrete, and rely on the “bond” to transmit the prestressing force!
Construction three steps:
1️⃣Tabling and stretching: fix the reinforcement in the prefabrication plant with a special pedestal, and tension it in advance like pulling a leather band;
2️⃣Mass production: support the mold of many bridge plates at a time, tie the reinforcement and pour the concrete, the efficiency is super high;
3️⃣ Loosening force: wait for the concrete to harden to 75% strength, cut the rebar, and rely on the rebound force to press the bridge plate!
Technical details:
✔️ Reinforcing bars must be threaded to enhance “intimate contact” with the concrete;
✔️ The ends of thick reinforcement bars should be reinforced with steel mesh to prevent the “internal force from running out” and cracking the concrete.
Advantages: Factory assembly line operation, saving money and time! Suitable for standardized small-span slab bridges
❷Post-tensioning: “Threading the Needle” for Bridges
Applicable scenario: T-shaped/I-shaped girder bridges (large span, high girder body)
Core logic: first pour concrete and leave apertures, then thread the tendons and tension them, and then rely on the anchorage to “lock” the prestressing force!
Construction of four parts:
1️⃣ Buried pipe shaping: pre-buried metal bellows when pouring the beam, reserving the “meridian channel”;
2️⃣ Threading the reinforcement and pulling the bow: after the concrete reaches the standard, put in the stranded wire, and vigorously tension it with a jack;
3️⃣ Anchor sealing: the strand is fastened with a special anchorage, and the internal force is injected into the beam instantly;
4️⃣ Grouting and sealing: the aperture is filled with mud to prevent rust, and finally the end concrete is poured to “seal the sword”.
Technical Highlight:
Reinforcing steel alignment! Partially curved to the end of the beam, specializing in the support area “shear disobedience”;
Curve reinforcement to avoid tensioning the top of the beam “cracked emoji”, the distribution of internal forces more scientific.
Advantages: flexible response to large span, specializing in a variety of complex forces! But the site construction is slightly troublesome.
[Conclusion]
Whether it is pre-tensioning “prefabrication fast attack”, or post-tensioning “precision point”, are the crystallization of the wisdom of engineers! The next time you pass by the bridge site, you may wish to observe the lifting of the beam plate - with the anchor head is post-tensioning method, the naked first tensile method, have you learned?
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